M44全数控联合制绳机
CNC combined strander and rope-layer
产品介绍：
1、For production of finished coiled rope from natural and synthetic fibre yarns
1、本机应用于将各类自然及人造纤维加工为成品卷绳
2、Produces coils from 440m to 4890m
2、产品卷绕规格长度从440米至2890米
3、Three-strand and four-strand models
3、可应用于三股及四股绳的生产加工
4、From start to finish in one continuous operation
4、可将原材料从制股到制绳一次性连续完成
5、Very high production speed
5、生产速度快
6、Extremely high output
6、超高产
Key features：关键功能
1、Hydraulic take-up system
1、液压张紧系统
2、Increased take-up capacity
2、增加卷装容量
3、Two rope lays per revolution
3、每转2次加捻效率，倍捻
4、Constant winding tension
4、恒张力卷绕装置
5、Lightweight rotating part
5、轻量化旋臂部件
6、Inverter drive
6、变频驱动
7、User-friendly touchscreen control panel
7、触摸屏控制面板设计，人机对话界面友好，方便用户操作
8、Low noise level
8、低噪音
9、Low power consumption
9、低功耗
10、Simple, robust design
10、结构及程序设计简洁，稳定
11、Easy to change strand and rope twist in running state by cnc
11、通过数控系统实现方便不停机调节制股及合股捻度
12、Highly reliable
12、可靠性高
13、Easy to maintain
13、维护方便
14、Three-motor system for electronic change of pre-twist factor and rope twist
14、三电机同步电控系统调节制股及合股捻度
Optional equipment：备选设备
· Crane with lifting fork and electric shackle
叉式电动升降卸载抓取器
· Winding on steel flange reels
钢制卷绕法兰盘
· Winding on customer’s own reels
定制规格卷绕法兰盘
· Customized coiling heads
定制规格卷绕内芯
· Ring-twister packages for use as pay-off packages
放线部件采用环锭捻线机标准纱管组件
· Beam-feeding system
光控进料系统
· Strand-break detection system
断股自动监测系统
· Yarn-break detection system
断线自动监测系统
· Equipment for production of wire fencing
成品线框装置
· Shearing device
剪切设备
· Adaption of machine to accommodate other package dimensions and numbers of packages
可调节性放线架可适应不同规格及数量的放线纱管
技术参数Technical Parameters：
|
Rope range |
绳径 |
3-10mm |
|
|
Flyer speed |
锭翼转速 |
0-max,1200 rpm, depending on pre-twist factor； 0到最大 1200 rpm,取决于预捻率 |
|
|
Rope Lay |
捻向 |
S and z |
|
|
Twists per minute |
捻速 |
2 x rope flyer speed 2X合股锭翼转速 |
|
|
Lay Length |
捻距 |
7.6-45mm/130-22 twists per meter; |
|
|
Pre-twist factor |
预捻率 |
0.43-2.55 x rope twist； 0.43-2.55 x合股捻度 |
|
|
Take-up, coiling head: |
卷绕规格 |
Ø 420 mm, adjustable traverse max. 300 mm, barrel Ø135 mm |
|
|
Take-up, max. weight |
卷绕质量 |
Polypropylene 20 kg |
|
|
Pay-off packages: |
放线规格 |
M44/3 |
M44/4 |
|
|
|
3 x 3, max. Ø250 x 300 mm traverse |
4 x 3, max. Ø250 x 300 mm traverse |
|
|
|
3 x 1, max. Ø400 x 500 mm traverse |
4 x 1, max. Ø400 x 500 mm traverse |
|
|
|
3 x 6, max. Ø175 x 250 mm traverse |
4 x 6, max. Ø175 x 250 mm traverse |
生产能力 capacity
|
Take-up capacity |
Production capacity |
|||
|
Rope range |
Coiling head |
Rope range |
Output |
Flyer speed |
|
Ø3 mm: |
4890m |
Ø 3 mm |
71 kg |
1200 rpm |
|
Ø 4 mm |
2750m |
Ø 4 mm |
151 kg |
1200 rpm |
|
Ø 6 mm |
122m |
Ø 6 mm |
377 kg |
1000 rpm |
|
Ø 7 mm |
900m |
Ø 7 mm |
512 kg |
900 rpm |
|
Ø 8 mm |
690m |
Ø 8 mm |
680 kg |
800 rpm |
|
Ø10 mm |
440 m |
Ø 10 mm |
916 kg |
600 rpm |
主要技术参数Main Technical Parameters：
|
TYPE |
型号 |
ACS-M44/3 |
ACS-M44/4 |
|
Strand making power |
制股功率 |
2.2kw |
2.2kw |
|
Rope twisting power |
合股功率 |
1.5kw |
1.5kw |
|
Draw power |
牵引功率 |
1.5kw |
1.5kw |
|
Control mode |
控制方式 |
PLC（ACS-M3.0 twisting control system） PLC（ACS-M3.0 捻度同步联合控制系统） |
|
|
Twisting control |
捻度调节方式 |
Per-set or Tuning 预设或微调 |
|
|
Overall dimension |
安装尺寸 |
|
|
ACS-M 系列自动化控制系统
----该系统由电子计算机实现自动控制,能在不停机的情况下,满足多品种的加工。
----This system consists of electronic computer to realize automatic control and adujsting the circumstances, meet many varieties of processing.
Key features关键功能:
PLC捻度同步联合控制系统。
PLC COMBINED SYNCHRONIZATIONG CONTROL SYSTEM FOR TWIST
系统具有友好的图示化人机界面，通信安全可靠，操作简单。
Graphic The system has friendly Graphic interface, safe and reliable communication，easy to operate.
数字化捻度随机设定。
Digital twist can be randomly set.
PLC电脑控制系统,运行更稳定,可不停机调整任何参数。
PLC computer system, function is more stable, adjustment any parameters not need stop machine.
分段式独立驱动设计：制股；合股；牵引卷绕三段可独立控制。
Segmented design with three independently driven：Strand；twisting；draw can be independently controlled.
采用同步带传动,传动速比准确,噪音低。
Adopt synchronous belt to convey, correct transmission ratio and le noise.
组合式模块化循环模拟程序设计。
The design of cycle simulation program adopts integrated module method.
专用牵引动力结构，采用电子刹车系统，操作简单，极易维护。
Structure design of appropriative traction power，Electronic brake system applied, easy to operate and maintain.
可调节卷绕设计。
Design of Adjustable winder
自动化收卷长度设定。
Winder setting automation for Product Length
故障及运行状态图示化显示,声光报警。
Fault and operational status display of Graphic, sound and light alarm.
系统配置参数system configuration parameters：
系统型号：ACS-M3.0
System model: ACS-M3.0
系统功能：PLC捻度同步联合控制系统
FUNCTION: PLC COMBINED SYNCHRONIZATIONG CONTROL SYSTEM FOR TWIST
人际对话界面：7寸触摸屏
INTERFACE: 7`` HMI
控制方式：触摸屏对话输入
CONTROL MODE: TOUCH INPUT
配置功率：
INSTALL POWER:
2.2kw 380VAC 50/60Hz 矢量变频控制器 1台 (制股)
2.2kw 380VAC 50/60Hz vector inverter（strand） 1set
2.2kw 380VAC 50/60Hz 矢量变频控制器 1台（合股）
2.2kw 380VAC 50/60Hz vector inverter（twisting） 1set
2.2kw 380VAC 50/60Hz 矢量变频控制器 1台（牵引）
2.2kw 380VAC 50/60Hz vector inverter（draw） 1set
PLC集成通讯级 7寸 MCGS触摸屏 1台 1set
7``HMI 1set
PLC 主控箱程序存储及升级中心
PLC 1set